upstream oil & gas water treatment operations

⛏️ Upstream Oil & Gas

Upstream Oil & Gas Applications

From the wellhead to the battery edge — WFS manages produced water, flowback, SAGD process water, and EOR injection water across conventional and unconventional plays worldwide.

Offshore oil and gas production platform

Water Filtration Solutions · Upstream Oil & Gas

Produced Water & Oilfield Wastewater Treatment

Custom-engineered de-oiling, filtration and boiler-feed treatment trains for upstream drilling, exploration and production — onshore, offshore, heavy oil and unconventional.

APIASME VIIIISO 9001NACEOSPAR-awareEHS

Full-lifecycle

Study → design → build → operate

5 Applications

Onshore · offshore · SAGD · EOR · frac

Custom Trains

Engineered to each water analysis

Global

Atlanta HQ · Middle East offices

A specialized water-treatment firm for oil & gas

One partner for the entire produced-water lifecycle

WFS designs and deploys water-treatment technology purpose-built for the upstream sector. We characterize the water, custom-design a treatment train for the application, pilot it where required, then engineer, fabricate, deliver, construct, install, automate and continuously operate the plant.

Custom treatment trains

Every field is different. Water cut, droplet-size distribution, TDS, silica, scaling ions, bacteria and the discharge / re-injection / reuse target all shape the design.

How we deliver
Engineers inspecting a modular water treatment plant on site

Applications

Upstream produced-water applications

By location and treatment train. Each application has its own landing page with process, parameters, challenges, filtration system, schematic, specifications and deliverables.

Discharge Criteria & Treatment Requirements

The destination defines the design

Treated produced water follows one of three paths — each with a very different governing specification.

Discharge — Environmental Release

Treated water released to surface water or overboard under regulatory permit.

  • Oil in water< 15 – 30 mg/L
  • TSS< 10 – 30 mg/L
  • BTEX / dissolved HCPer permit
  • Toxicity / metalsPer permit

Re-injection — Pressure Maintenance / Disposal

Water injected into the reservoir or a disposal formation; injectivity is the governing constraint.

  • Oil in water< 5 – 15 mg/L
  • TSS< 2 – 10 mg/L
  • Particle size< 2 – 5 µm (98%)
  • Dissolved oxygen< 20 ppb

Beneficial Reuse — Steam Gen / Frac Fluid

Treated water recycled as boiler feed water or blended into frac fluid.

  • Oil (BFW)< 1 – 5 mg/L
  • Hardness (drum boiler)< 1 mg/L
  • Silica (OTSG)Within boiler limit
  • TSS (frac reuse)< 10 – 50 mg/L

Why treatment-path selection matters

Right treatment path, right outcome

Choosing the correct path for produced-water treatment is the difference between a plant that meets spec for its lifetime and one that fouls, fails injectivity or over-spends on chemicals.

  1. 1

    Characterization

    A full water analysis — oil-in-water, droplet-size distribution, TSS, TDS, scaling ions, dissolved gases, organics, bacteria and NORM — establishes the true design basis. WFS samples, pilots and characterizes before sizing any equipment.

  2. 2

    Constraint Analysis

    The destination defines the target: discharge limit, injectivity spec, or boiler / frac-reuse chemistry. We layer on site constraints — footprint, weight (offshore), temperature, power, climate, mobility and chemical logistics — to bound the feasible process set.

  3. 3

    Process Integration

    The train is integrated with upstream separation and downstream injection / steam / reuse systems, with the right de-oiling, coalescence, filtration, softening and membrane stages sequenced for reliability, turndown and lifecycle cost — not just nameplate removal.

Single-source delivery

From characterization to continuous O&M

  1. 1Water characterization & treatability study (design basis)
  2. 2Process selection, mass balance, P&ID and treatment-train design
  3. 3Pilot / trial skid where required to de-risk performance
  4. 4Detailed mechanical, civil, structural and E&I engineering
  5. 5Equipment design, fabrication and Factory Acceptance Test (FAT)
  6. 6Delivery, site construction and mechanical installation
  7. 7Electrical installation, instrumentation, controls & SCADA integration
  8. 8Commissioning, performance test to guaranteed spec & operator training
  9. 9Continuous Operations & Maintenance (O&M) and remote monitoring

Have a produced-water stream to characterize?

Water Filtration Solutions studies your water, custom-designs the treatment train, pilots it where needed, then fabricates, installs, automates and operates the plant — from characterization through continuous O&M.

Get a Cost-to-Treat Estimate

Share your water chemistry, flow rate and discharge spec — our engineers scope a treatment train and return a tailored, confidential estimate for your site.