🌬️ Vertical Air Stripper + Scrubber + GAC Polisher
Complete BTEX / VOC Removal Train with Off-Gas Treatment

The WFS air stripper system is a complete VOC-removal train designed to strip BTEX, naphthalenes, and other soluble hydrocarbons from produced water, flowback, and refinery process streams — and then polish the off-gas to meet stringent emissions limits.
**Stage 1 — Vertical Air Stripper.** A cylindrical packed tower (random or structured packing) with a side-mounted forced-draft blower delivers countercurrent air contact. The tower has 2–4 internal chambers and stripping efficiencies above 99% on BTEX at typical air-to-water ratios of 30:1 to 100:1. Design flow range is 50–100 m³/hr per tower.
**Stage 2 — Rectangular Scrubber Tank.** Off-gas from the stripper enters a rectangular scrubber with specially designed spray distributors, a chevron mist eliminator, and a recirculating scrubbing solution (caustic, oxidizer, or surfactant) tuned to the contaminant being captured.
**Stage 3 — GAC Polisher Series.** Scrubber exhaust passes through 2–4 cylindrical GAC vessels in series — typically 1,000–2,000 lb of vapor-phase activated carbon per vessel, providing 6–18 months between changeouts on typical VOC loads. Lead-lag-polish configuration ensures breakthrough on the lead vessel is detected before it reaches the discharge.
Process Schematic
WFS-STR-510
Full Specifications
- Water Flow
- 50–100 m³/hr
- Stripper Removal
- >99% BTEX, >95% VOC
- Air:Water Ratio
- 30:1 – 100:1
- GAC Capacity
- 1,000–2,000 lb / vessel
- Stripper Tower
- Cylindrical, 2–4 internal chambers
- Packing
- Random (Pall, Jaeger) or structured
- Blower
- Side-mounted forced-draft, VFD
- Scrubber Tank
- Rectangular FRP/SS, spray distributors + chevron ME
- Scrubbing Solution
- Caustic / oxidizer / surfactant (selectable)
- GAC Vessels
- 2–4 cylindrical, lead-lag-polish
- GAC Media
- Coconut-shell or bituminous, 4×8 mesh
- Instrumentation
- Δp, level, VOC analyzer on outlet
Configure your Vertical Air Stripper + Scrubber + GAC Polisher
Submit your water chemistry, flow rate, and site conditions — our engineers will return a sized configuration and process datasheet.
