⚙️ HydroGuard™ 3-Phase Oil Water Separator
High-Efficiency Oil-Water-Gas Separation
The HydroGuard™ 3-Phase Separator delivers best-in-class oil-water-gas separation for high-volume produced water streams across upstream and midstream operations. Designed for wellsite deployment, it handles variable inlet conditions — slug flow, foaming, paraffin carryover — with consistent outlet water quality.
Internal coalescing media, momentum breakers, and a multi-stage demister section maximize hydrocarbon recovery while keeping outlet OiW under 10 mg/L. The vessel is engineered for ASME Section VIII Division 1 service and rated for up to 1,500 PSI working pressure with sour-service options available.
Skid-mounted construction includes inlet/outlet headers, level and pressure instrumentation, automated dump valves, and an HMI-ready control panel — pre-piped and pre-wired so the unit goes from flatbed to flowing in under a shift.
Full Specifications
- Flow Rate
- Schoepentoeter momentum breaker, sludge hopper
- Operating Pressure
- Up to 1.5 to 2 bar but typically atmospheric
- Oil Removal
- >99.5% (all free oil and dispersed oil)
- Outlet OiW
- <10 mg/L
- Design Code
- ASME VIII Div 1, NACE MR0175
- Materials
- CS w/ internal coating, SS316L trim
- Temperature Range
- −20°F to 150°F
- Controls
- PLC + HMI, Modbus/SCADA ready
- Demister
- Mesh pad + vane pack
- Inlet Device
- Schoepentoeter momentum breaker
- Footprint (skid)
- 12 ft × 40 ft typical
- Certifications
- ATEX/IECEx options, CRN registered
Configure your HydroGuard™ 3-Phase Oil Water Separator
Submit your water chemistry, flow rate, and site conditions — our engineers will return a sized configuration and process datasheet.